
Nickel Plated Roller
(0.002" and polish)
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Nickel is an ideal
coating to apply to mild steel for corrosion prevention.
Nickel plating prior
to chrome is becoming very popular as a method of prolonging the life
of chrome plated rollers, cylinders and shafts. The thicker the deposit
the better the protection. Items that are working in damp salty environments
required a minimum of 125 microns (0.005") deposit, ideally 250 microns
(0.010"). Items not subject to salt may have a thinner deposit, with 50
microns (0.002") being the minimum recommended.
A minimum of 50
microns (0.002") nickel deposit is recommended as a protective coating
to steel rollers prior to ceramic coating.
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Anilox Roll
(enlarged section)
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There are some items
where 50 microns (0.002") would be impractical such as anilox rolls. These
rolls have very small cells and any deposit over 7.5 microns (0.0003") could
fill in these cells.
The requirement
for anilox rolls to be nickel plated prior to chrome has come about in
recent years, due to the shift from the use of solvent based inks to those
which are water based. This is due to increasing environmental regulations
and Health & Safety concerns over solvent use. Water very quickly
penetrates the chrome, attacking the base (usually copper or steel). An
under coating of nickel greatly extends the life of the engraving.
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